Shipping & E-commerce
Custom Bubble Mailers
Printed to your exact size · from 50 boxes · free design & US shipping
A bubble mailer is what you use when the product needs cushioning but a box would be overkill. The real decision is paper-padded or poly-bubble — one is recyclable kerbside, the other is lighter and cheaper.
Custom Bubble Mailers — specification
Everything below is a starting point. The dieline is drawn around your product, free.
StockPaper-padded (kerbside recyclable) or poly bubblePaper-padded (kerbside recyclable) or poly bubble
SizesMade to your productDrawn to your product plus cushioning allowance
FinishingOne to four colours; self-sealOne to four colours; self-seal, tear strip
- No die or plate charges
- From 50 boxes
- 10–12 business days
- Free US & Canada shipping
- Free design & dieline
- Free 3D mockup
What to get right
The three things that decide whether bubble mailers work in practice, from the people who print them.
- Paper-padded is recyclable in normal household collection. Poly-bubble usually is not, and customers increasingly know it.
- Cushioning allowance is not the same as product size. Add it before drawing the size.
- Print the flap. It is the surface facing the customer when the parcel is opened.
Box styles that suit bubble mailers
Each links through to the full range, every size printed to your dimensions.
Closest products in the catalogue
Price your bubble mailers
Send your dimensions and a quantity — a rough idea is enough to start. A specialist replies within 24 hours with a fixed price and a free 3D mockup, and nothing is charged until you approve it.
- Free dieline and 3D mockup before you pay
- No die charges, no plate charges
- Orders from 50 boxes, free US & Canada shipping
- Artwork in AI, PDF, EPS or TIFF
Bubble mailers — FAQs
Paper or poly bubble mailers?
Paper-padded is kerbside recyclable and increasingly what customers expect. Poly is lighter and cheaper. Both are printed the same way.
How much bigger than my product?
Enough for the cushioning to actually cushion. Send the product dimensions and the size is specified with that allowance included.
Minimum order?
Fifty units and no plate charges — enough to compare paper-padded against poly before you commit.