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Custom Mailer Boxes

Durable. Custom. Eco-friendly.

Stock Corrugated StockStyle Mailer BoxesMin order 50 boxesLead time 10-12 business days

No die or plate charges
From 50 boxes
10–12 day turnaround
Free US & Canada shipping
Free design & dieline
Free 3D mockup

Quotes are returned within 24 hours. Nothing is charged until you approve the 3D mockup.

Our sturdily structured corrugated mailer boxes are the best answer to all your product shipping needs. They feature a durable construction matched with quality branding. With these boxes, you can ensure product safety while offering a better presentation.

Corrugated board sandwiches a fluted core between two liners, which is what makes it light in the hand and hard to crush in a courier van. We run E-flute for retail-facing mailers and B or double-wall for heavier shipping loads.

Every order includes free structural design, a printed dieline and a 3D mockup for approval before we go to press. There are no die charges and no plate charges, quantities start at 50 units, and shipping across the US and Canada is included.

Price Your Custom Mailer Boxes

Enter your dimensions and quantity for a live estimate, then send it over — a specialist confirms the exact price, including any inserts or finishing, within 24 hours.

Free dieline and 3D mockup before you pay
Artwork in AI, PDF, EPS or TIFF
Quantity breaks from 50 to 100,000 boxes
No die charges, no plate charges

Custom Mailer Boxes — FAQs

What is the minimum order quantity?

Orders start from 50 boxes on most styles. Digital printing on short runs means there are no die or plate charges to absorb at low quantities.

Can you match my brand colours exactly?

Yes. Supply a PMS reference and we match it on press. For CMYK-only artwork we send a printed proof before the full run when colour accuracy is critical.

How do I measure my box?

Always measure the inside dimensions in length × width × height. Length is the longest opening edge, width the shorter one, height the depth from base to opening.

What file format should I send?

AI, PDF or EPS in CMYK at 300 DPI with 0.125 inch bleed and all fonts outlined. No artwork? Our designers build it free and send a 3D mockup for approval.