Apparel & Accessories
Custom Hat Boxes
Printed to your exact size · from 50 boxes · free design & US shipping
A hat box exists to stop the crown collapsing, which almost no other box has to think about. The internal height and the crown support are the whole specification; everything else follows from them.
Custom Hat Boxes — specification
Everything below is a starting point. The dieline is drawn around your product, free.
Stock2mm wrapped greyboard; E-flute for shipping versions2mm wrapped greyboard; E-flute for shipping versions
SizesMade to your productDrawn to brim diameter and crown height
FinishingSoft-touch matteSoft-touch matte, foil, ribbon pull
- No die or plate charges
- From 50 boxes
- 10–12 business days
- Free US & Canada shipping
- Free design & dieline
- Free 3D mockup
What to get right
The three things that decide whether hat boxes work in practice, from the people who print them.
- Measure the crown at its tallest and the brim at its widest. Both, separately.
- Round boxes cost more to make than square ones. If the hat allows it, a square box saves real money.
- A crown support inside stops the shape being lost in transit — that is what the box is for.
Box styles that suit hat boxes
Each links through to the full range, every size printed to your dimensions.
Closest products in the catalogue
Price your hat boxes
Send your dimensions and a quantity — a rough idea is enough to start. A specialist replies within 24 hours with a fixed price and a free 3D mockup, and nothing is charged until you approve it.
- Free dieline and 3D mockup before you pay
- No die charges, no plate charges
- Orders from 50 boxes, free US & Canada shipping
- Artwork in AI, PDF, EPS or TIFF
Hat boxes — FAQs
Round or square hat box?
Round suits brimmed hats and reads as traditional; square costs less to produce. If the hat allows a square, it is the cheaper choice.
Will it protect the crown?
With an internal support, yes — that is what the structure is designed around. The design is included free.
Minimum order?
Fifty boxes, crown support included in the structural design.