Apparel & Accessories
Custom Hat Boxes
Printed to your exact size · from 50 boxes · free design & US shipping
A hat box exists to stop the crown collapsing, which almost no other box has to think about. The internal height and the crown support are the whole specification; everything else follows from them.
Custom Hat Boxes — specification
Everything below is a starting point. The dieline is drawn around your product, free.
Stock2mm wrapped grayboard; E-flute for shipping versions2mm wrapped grayboard; E-flute for shipping versions
SizesMade to your productDrawn to brim diameter and crown height
FinishingSoft-touch matteSoft-touch matte, foil, ribbon pull
- No die or plate charges
- From 50 boxes
- 10–12 business days
- Free US & Canada shipping
- Free design & dieline
- Free 3D mockup
What to get right
The three things that decide whether hat boxes work in practice, from the people who print them.
- Measure the crown at its tallest and the brim at its widest. Both, separately.
- Round boxes cost more to make than square ones. If the hat allows it, a square box saves real money.
- A crown support inside stops the shape being lost in transit — that is what the box is for.
Closest products in the catalog
Price your hat boxes
Send your dimensions and a quantity — a rough idea is enough to start. A specialist replies within 24 hours with a fixed price and a free 3D mockup, and nothing is charged until you approve it.
- Free dieline and 3D mockup before you pay
- No die charges, no plate charges
- Orders from 50 boxes, free US & Canada shipping
- Artwork in AI, PDF, EPS or TIFF
Hat boxes — FAQs
Round or square hat box?
Round suits brimmed hats and reads as traditional; square costs less to produce. If the hat allows a square, it is the cheaper choice.
Will it protect the crown?
With an internal support, yes — that is what the structure is designed around. The design is included free.
Minimum order?
Fifty boxes, crown support included in the structural design.