
Custom Puzzle Boxes
Printed to your exact size · from 50 boxes · free design & US shipping
A puzzle box is opened and closed dozens of times over its life, so lid fit is the specification that matters. Too tight and it tears; too loose and pieces escape — and a puzzle that loses a piece is worthless.
Custom Puzzle Boxes — specification
Everything below is a starting point. The dieline is drawn around your product, free.
- No die or plate charges
- From 50 boxes
- 10–12 business days
- Free US & Canada shipping
- Free design & dieline
- Free 3D mockup
What to get right
The three things that decide whether puzzle boxes work in practice, from the people who print them.
- Lid fit is everything. This box is reopened for years, and both too tight and too loose fail.
- The image on the lid is the product. Gloss reproduces it better than matte in this category.
- Depth follows piece count and piece thickness. Send both.

Box styles that suit puzzle boxes
Each links through to the full range, every size printed to your dimensions.
Closest products in the catalogue

Price your puzzle boxes
Send your dimensions and a quantity — a rough idea is enough to start. A specialist replies within 24 hours with a fixed price and a free 3D mockup, and nothing is charged until you approve it.
- Free dieline and 3D mockup before you pay
- No die charges, no plate charges
- Orders from 50 boxes, free US & Canada shipping
- Artwork in AI, PDF, EPS or TIFF
Puzzle boxes — FAQs
What construction do you use for puzzle boxes?
Rigid lid and base, specified for repeated opening — that is the failure point in this category.
Gloss or matte lid?
Gloss for most puzzles: the image is the product and gloss reproduces it with more saturation.
Minimum order?
Fifty boxes. Lid-and-base tooling is normally what makes short puzzle runs expensive, and there is none here.
